We Offer Revolution Of Industrial Engineering
December 26, 2024
When sourcing CNC components, the quoted price represents just a fraction of the true cost. This reality became painfully clear during a consulting project with a mining equipment manufacturer in Western Australia last year. Their procurement team had proudly reported saving nearly $45,000 by switching to a lower-cost supplier for critical hydraulic manifold blocks.
Six months later, they were investigating unprecedented equipment failure rates. The culprit? Those “bargain” components. By the time they tallied up the warranty claims, emergency field repairs, damaged reputation, and lost productivity, that $45,000 saving had turned into costs exceeding $380,000.
When evaluating CNC components, savvy manufacturers consider these often-hidden cost factors:
Premature Failure Expenses: Low-quality components fail more frequently, creating direct replacement costs plus labor for disassembly and reassembly. A food processing equipment manufacturer tracked component failures over three years and found that cheaper hydraulic components failed 4.3 times more frequently than higher-quality alternatives.
Downtime and Lost Production: When equipment fails due to component issues, the resulting downtime often dwarfs the component cost itself. A concrete products manufacturer determined that a single four-hour production stoppage caused by a failed hydraulic manifold resulted in lost production valued at approximately $28,000.
Warranty and Service Costs: For OEMs, component quality directly impacts warranty expenses. One agricultural equipment manufacturer reduced their warranty claims by 47% after upgrading component quality, saving over $400,000 against an increased component cost of $115,000.
Energy Efficiency Penalties: Lower-quality precision components often have poorer surface finishes and less precise tolerances, translating to increased friction and energy consumption. A hydraulic power unit manufacturer found that systems with premium precision components consumed 7-12% less energy under load.
At Westa, we focus on delivering components that minimize these hidden costs through rigorous quality control, premium materials, and precision manufacturing techniques that ensure reliability in the most demanding applications.
Our approach to quality begins with material selection. We source only certified, traceable materials that meet or exceed industry standards. This commitment extends through our entire manufacturing process, where we employ advanced inspection techniques including coordinate measuring machines (CMMs) and optical scanning to verify dimensional accuracy at multiple stages of production.
What truly sets Westa apart, however, is our understanding of how components function in real-world applications. Our engineering team works closely with clients to understand the operating conditions their equipment faces – from extreme temperatures in mining applications to corrosive environments in chemical processing. This application-specific knowledge allows us to recommend the optimal materials, tolerances, and surface finishes to maximize component lifespan and performance.
The result is components that may cost marginally more upfront but deliver exponentially greater value through improved reliability, efficiency, and equipment longevity. As one client recently told us, “The price difference between Westa components and our previous supplier was negligible, but the performance difference has been transformative for our operation.
Request a quote today and discover how Westa’s precision components can reduce your total cost of ownership
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